Job Description

Sr. Manufacturing Engineer at Bosch Group summary:

Senior Manufacturing Engineer at FHP Manufacturing specializing in process development, optimization, and project management for HVAC component production. Leads continuous improvement initiatives using Lean and Six Sigma methodologies to enhance efficiency, reduce costs, and ensure quality and compliance with industry standards. Collaborates cross-functionally to support product launches and maintain manufacturing excellence in a fast-paced environment.

Company Description

FHP Manufacturing, located in Fort Lauderdale, Florida, is a joint venture between Robert Bosch (BOSCH Group) and Carrier Corporation.

FHP Manufacturing is a leader in the production of geothermal and water source heat pumps, providing some of the most efficient heating and cooling comfort solutions in the industry.

Job Description

Process Development & Optimization

• Design, implement, and improve manufacturing processes for HVAC components and systems.
• Optimize production workflows, reduce waste, and enhance efficiency using Lean Manufacturing and Six Sigma methodologies.
• Develop and update work instructions, work sequence cards, and process documentation.

Project Management

• Lead or support capital projects, equipment installation, acquisition, and production line modifications.
• Collaborate with cross-functional teams (Design Engineering, Quality, Assembly) for product launches, engineering changes to ensure seamless manufacturing operations.
• Manage timelines, resources, and budgets for projects.
• Lead projects to improve cost, quality, delivery and safety of manufacturing processes

Continuous Improvement

• Drive cost reduction, cycle time improvements, and throughput enhancements.
• Analyze production metrics and root cause manufacturing issues to implement corrective actions.
• Conduct time studies, line balancing, and ergonomic assessments.
• Develop and maintain manufacturing strategies for equipment, workplace layouts, labor and material flow to meet strategic goals.
• Develop new or improving existing manufacturing processes in areas such as: Assembly, Sheet-metal, Cooper depot, E-box.

Quality & Compliance

• Ensure manufacturing processes meet safety, quality, and regulatory standards.
• Partner with Quality Assurance to resolve non-conformances and implement robust control plans.
• Support audits and compliance with ISO and other relevant standards.

Technical Support

• Provide hands-on support to production teams to resolve technical and operational issues.
• Evaluate and recommend tooling, fixtures, and equipment upgrades.

SKILLS:

• Strong understanding of manufacturing processes, equipment, and quality control principles.
• Ability to work in a fast-paced environment and manage multiple projects simultaneously.
• Strong analytical and problem-solving skills.
• Familiarity with ERP systems and manufacturing resource planning.

Qualifications

• BS degree in an Engineering field.
• Minimum of 5-7 years of experience in a manufacturing engineering role, preferably in a senior or leadership position.
• Proven track record of implementing process improvement initiatives and driving operational excellence.
• Strong knowledge of manufacturing principles, practices, and standards.

Additional Information

All your information will be kept confidential according to EEO guidelines.

Equal Opportunity Employer, including disability / veterans.

Keywords:

manufacturing engineering, process optimization, Lean Manufacturing, Six Sigma, HVAC production, project management, continuous improvement, quality control, process documentation, production efficiency

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